GrabBag/App/WorkpieceHole/WorkpieceHoleApp/Presenter/Src/WorkpieceHolePresenter.cpp

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#include "WorkpieceHolePresenter.h"
#include "VrError.h"
#include "VrLog.h"
#include <QtCore/QCoreApplication>
#include <QtCore/QFileInfo>
#include <QtCore/QDir>
#include <QtCore/QString>
#include <QtCore/QStandardPaths>
#include <QtCore/QFile>
#include <QtCore/QDateTime>
#include <cmath>
#include <algorithm>
#include <QImage>
#include <QThread>
#include <atomic>
#include <QJsonObject>
#include <QJsonArray>
#include "Version.h"
#include "VrTimeUtils.h"
#include "VrDateUtils.h"
#include "SG_baseDataType.h"
#include "VrConvert.h"
#include "TCPServerProtocol.h"
#include "DetectPresenter.h"
#include "PathManager.h"
#include "workpieceHolePositioning_Export.h" // 调平算法接口
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// 配置变化监听器代理实现
void ConfigChangeListenerProxy::OnSystemConfigChanged(const SystemConfig& config)
{
if (m_presenter) {
LOG_INFO("ConfigChangeListenerProxy: config changed, reloading algorithm parameters\n");
m_presenter->InitAlgoParams();
}
}
WorkpieceHolePresenter::WorkpieceHolePresenter(QObject *parent)
: BasePresenter(parent)
, m_pConfigManager(nullptr)
, m_pDetectPresenter(nullptr)
, m_pTCPServer(nullptr)
, m_bTCPConnected(false)
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, m_pPLCModbusClient(nullptr)
, m_bPLCConnected(false)
, m_bRobotConnected(false)
{
// 基类已经创建了相机重连定时器和检测数据缓存
}
WorkpieceHolePresenter::~WorkpieceHolePresenter()
{
// 基类会自动处理:相机重连定时器、算法检测线程、检测数据缓存、相机设备资源
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// 释放 PLC Modbus 客户端
if (m_pPLCModbusClient) {
m_pPLCModbusClient->Shutdown();
delete m_pPLCModbusClient;
m_pPLCModbusClient = nullptr;
}
// 释放ConfigManager
if (m_pConfigManager) {
m_pConfigManager->Shutdown();
delete m_pConfigManager;
m_pConfigManager = nullptr;
}
// 释放TCP服务器
if (m_pTCPServer) {
m_pTCPServer->Deinitialize();
delete m_pTCPServer;
m_pTCPServer = nullptr;
}
// 释放检测处理器
if(m_pDetectPresenter)
{
delete m_pDetectPresenter;
m_pDetectPresenter = nullptr;
}
}
int WorkpieceHolePresenter::InitApp()
{
LOG_DEBUG("Start APP Version: %s\n", WORKPIECEHOLE_FULL_VERSION_STRING);
// 初始化连接状态
SetWorkStatus(WorkStatus::InitIng);
m_pDetectPresenter = new DetectPresenter();
int nRet = SUCCESS;
// 创建 ConfigManager 实例
m_pConfigManager = new ConfigManager();
if (!m_pConfigManager) {
LOG_ERROR("Failed to create ConfigManager instance\n");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("配置管理器创建失败");
return ERR_CODE(DEV_CONFIG_ERR);
}
// 初始化 ConfigManager
if (!m_pConfigManager->Initialize()) {
LOG_ERROR("Failed to initialize ConfigManager\n");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("配置管理器初始化失败");
return ERR_CODE(DEV_CONFIG_ERR);
}
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// 注册配置变化监听器
m_pConfigListener = std::make_shared<ConfigChangeListenerProxy>(this);
m_pConfigManager->AddConfigChangeListener(m_pConfigListener);
LOG_INFO("Configuration loaded successfully\n");
// 获取配置结果
ConfigResult configResult = m_pConfigManager->GetConfigResult();
// 调用基类InitCamera进行相机初始化bRGB=false, bSwing=true
InitCamera(configResult.cameraList, false, true);
LOG_INFO("Camera initialization completed. Connected cameras: %zu, default camera index: %d\n",
m_vrEyeDeviceList.size(), m_currentCameraIndex);
// 初始化TCP服务器
nRet = InitTCPServer();
if (nRet != 0) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("TCP服务器初始化失败");
m_bTCPConnected = false;
} else {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("TCP服务器初始化成功");
}
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// 初始化 PLC Modbus 客户端
nRet = InitPLCModbus();
if (nRet != 0) {
LOG_WARNING("PLC Modbus initialization failed, continuing without PLC communication\n");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("PLC通信初始化失败");
} else {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("PLC通信初始化成功");
}
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("设备初始化完成");
CheckAndUpdateWorkStatus();
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("配置初始化成功");
return SUCCESS;
}
// 初始化算法参数实现BasePresenter纯虚函数
int WorkpieceHolePresenter::InitAlgoParams()
{
LOG_DEBUG("initializing algorithm parameters\n");
QString exePath = QCoreApplication::applicationFilePath();
// 清空现有的手眼标定矩阵列表
m_clibMatrixList.clear();
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// 从 ConfigManager 获取配置结果(包含手眼标定矩阵)
ConfigResult configResult = m_pConfigManager->GetConfigResult();
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// 从 config.xml 加载手眼标定矩阵
CalibMatrix calibMatrix;
memcpy(calibMatrix.clibMatrix, configResult.handEyeCalibMatrix.matrix, sizeof(double) * 16);
m_clibMatrixList.push_back(calibMatrix);
LOG_INFO("Loaded hand-eye calibration matrix from config.xml:\n");
QString clibMatrixStr;
for (int i = 0; i < 4; ++i) {
clibMatrixStr.clear();
for (int j = 0; j < 4; ++j) {
clibMatrixStr += QString::asprintf("%8.4f ", calibMatrix.clibMatrix[i * 4 + j]);
}
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LOG_INFO(" %s\n", clibMatrixStr.toStdString().c_str());
}
LOG_INFO("Total loaded %zu hand-eye calibration matrices\n", m_clibMatrixList.size());
const VrAlgorithmParams& xmlParams = configResult.algorithmParams;
LOG_INFO("Loaded XML params - WorkpieceHole: type=%d, holeDiameter=%.1f, holeDist_L=%.1f, holeDist_W=%.1f\n",
xmlParams.workpieceHoleParam.workpieceType,
xmlParams.workpieceHoleParam.holeDiameter,
xmlParams.workpieceHoleParam.holeDist_L,
xmlParams.workpieceHoleParam.holeDist_W);
LOG_INFO("Loaded XML params - Filter: continuityTh=%.1f, outlierTh=%.1f\n",
xmlParams.filterParam.continuityTh, xmlParams.filterParam.outlierTh);
LOG_INFO("Loaded XML params - LineSeg: distScale=%.1f, segGapTh_y=%.1f, segGapTh_z=%.1f\n",
xmlParams.lineSegParam.distScale, xmlParams.lineSegParam.segGapTh_y, xmlParams.lineSegParam.segGapTh_z);
LOG_INFO("Algorithm parameters initialized successfully\n");
// 循环打印所有相机的调平参数(添加安全检查)
LOG_INFO("Loading plane calibration parameters for all cameras:\n");
if (!xmlParams.planeCalibParam.cameraCalibParams.empty()) {
for (const auto& cameraParam : xmlParams.planeCalibParam.cameraCalibParams) {
try {
LOG_INFO("Camera %d (%s) calibration parameters:\n",
cameraParam.cameraIndex, cameraParam.cameraName.c_str());
LOG_INFO(" Is calibrated: %s\n", cameraParam.isCalibrated ? "YES" : "NO");
LOG_INFO(" Plane height: %.3f\n", cameraParam.planeHeight);
LOG_INFO(" Plane calibration matrix:\n");
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.planeCalib[0], cameraParam.planeCalib[1], cameraParam.planeCalib[2]);
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.planeCalib[3], cameraParam.planeCalib[4], cameraParam.planeCalib[5]);
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.planeCalib[6], cameraParam.planeCalib[7], cameraParam.planeCalib[8]);
LOG_INFO(" Inverse rotation matrix:\n");
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.invRMatrix[0], cameraParam.invRMatrix[1], cameraParam.invRMatrix[2]);
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.invRMatrix[3], cameraParam.invRMatrix[4], cameraParam.invRMatrix[5]);
LOG_INFO(" [%.3f, %.3f, %.3f]\n", cameraParam.invRMatrix[6], cameraParam.invRMatrix[7], cameraParam.invRMatrix[8]);
LOG_INFO(" --------------------------------\n");
} catch (const std::exception& e) {
LOG_ERROR("Exception while printing camera calibration parameters: %s\n", e.what());
} catch (...) {
LOG_ERROR("Unknown exception while printing camera calibration parameters\n");
}
}
} else {
LOG_WARNING("No plane calibration parameters found in configuration\n");
}
return SUCCESS;
}
// 手眼标定矩阵管理方法实现
CalibMatrix WorkpieceHolePresenter::GetClibMatrix(int index) const
{
CalibMatrix clibMatrix;
double initClibMatrix[16] = {
1.0, 0.0, 0.0, 0.0, // 第一行
0.0, 1.0, 0.0, 0.0, // 第二行
0.0, 0.0, 1.0, 0.0, // 第三行
0.0, 0.0, 0.0, 1.0 // 第四行
};
memcpy(clibMatrix.clibMatrix, initClibMatrix, sizeof(initClibMatrix));
if (index >= 0 && index < static_cast<int>(m_clibMatrixList.size())) {
clibMatrix = m_clibMatrixList[index];
memcpy(clibMatrix.clibMatrix, m_clibMatrixList[index].clibMatrix, sizeof(initClibMatrix));
} else {
LOG_WARNING("Invalid hand-eye calibration matrix\n");
}
return clibMatrix;
}
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// ============ 坐标转换实现 ============
void WorkpieceHolePresenter::ConvertWorkpieceToRobotPose(const WD_workpieceInfo& workpieceInfo,
const CTRobotPose& robotPose,
const CTSixAxisCalibResult& handEye,
CTRobotPose& targetPose)
{
// 1. 从方向向量构建旋转矩阵
CTRotationMatrix rotMatrix;
rotMatrix.at(0, 0) = workpieceInfo.x_dir.x;
rotMatrix.at(1, 0) = workpieceInfo.x_dir.y;
rotMatrix.at(2, 0) = workpieceInfo.x_dir.z;
rotMatrix.at(0, 1) = workpieceInfo.y_dir.x;
rotMatrix.at(1, 1) = workpieceInfo.y_dir.y;
rotMatrix.at(2, 1) = workpieceInfo.y_dir.z;
rotMatrix.at(0, 2) = workpieceInfo.z_dir.x;
rotMatrix.at(1, 2) = workpieceInfo.z_dir.y;
rotMatrix.at(2, 2) = workpieceInfo.z_dir.z;
// 2. 将旋转矩阵转换为欧拉角
CTEulerAngles eulerAngles = CCoordinateTransform::rotationMatrixToEuler(rotMatrix, CTEulerOrder::sZYX);
// 3. 构造相机坐标系下的目标位姿
CTCameraPose cameraPose(
workpieceInfo.center.x,
workpieceInfo.center.y,
workpieceInfo.center.z,
eulerAngles.roll,
eulerAngles.pitch,
eulerAngles.yaw
);
// 4. 使用六轴手眼转换Eye-in-Hand模式计算机器人目标位姿
CCoordinateTransform::sixAxisEyeInHandCalcGraspPose(cameraPose, robotPose, handEye, targetPose);
LOG_DEBUG("ConvertWorkpieceToRobotPose: Camera(%f, %f, %f, %f, %f, %f) -> Robot(%f, %f, %f, %f, %f, %f)\n",
cameraPose.x, cameraPose.y, cameraPose.z,
cameraPose.rx, cameraPose.ry, cameraPose.rz,
targetPose.x, targetPose.y, targetPose.z,
targetPose.rx, targetPose.ry, targetPose.rz);
}
void WorkpieceHolePresenter::ConvertWorkpieceToRobotPoseEyeToHand(const WD_workpieceInfo& workpieceInfo,
const CTSixAxisCalibResult& cameraToBase,
CTRobotPose& targetPose)
{
// 1. 从方向向量构建旋转矩阵
CTRotationMatrix rotMatrix;
rotMatrix.at(0, 0) = workpieceInfo.x_dir.x;
rotMatrix.at(1, 0) = workpieceInfo.x_dir.y;
rotMatrix.at(2, 0) = workpieceInfo.x_dir.z;
rotMatrix.at(0, 1) = workpieceInfo.y_dir.x;
rotMatrix.at(1, 1) = workpieceInfo.y_dir.y;
rotMatrix.at(2, 1) = workpieceInfo.y_dir.z;
rotMatrix.at(0, 2) = workpieceInfo.z_dir.x;
rotMatrix.at(1, 2) = workpieceInfo.z_dir.y;
rotMatrix.at(2, 2) = workpieceInfo.z_dir.z;
// 2. 将旋转矩阵转换为欧拉角
CTEulerAngles eulerAngles = CCoordinateTransform::rotationMatrixToEuler(rotMatrix, CTEulerOrder::sZYX);
// 3. 构造相机坐标系下的目标位姿
CTCameraPose cameraPose(
workpieceInfo.center.x,
workpieceInfo.center.y,
workpieceInfo.center.z,
eulerAngles.roll,
eulerAngles.pitch,
eulerAngles.yaw
);
// 4. 使用六轴手眼转换Eye-to-Hand模式计算机器人目标位姿
CCoordinateTransform::sixAxisEyeToHandCalcGraspPose(cameraPose, cameraToBase, targetPose);
LOG_DEBUG("ConvertWorkpieceToRobotPoseEyeToHand: Camera(%f, %f, %f, %f, %f, %f) -> Robot(%f, %f, %f, %f, %f, %f)\n",
cameraPose.x, cameraPose.y, cameraPose.z,
cameraPose.rx, cameraPose.ry, cameraPose.rz,
targetPose.x, targetPose.y, targetPose.z,
targetPose.rx, targetPose.ry, targetPose.rz);
}
void WorkpieceHolePresenter::CheckAndUpdateWorkStatus()
{
if (m_bCameraConnected) {
SetWorkStatus(WorkStatus::Ready);
} else {
SetWorkStatus(WorkStatus::Error);
}
}
// 实现BasePresenter纯虚函数执行算法检测
int WorkpieceHolePresenter::ProcessAlgoDetection(std::vector<std::pair<EVzResultDataType, SVzLaserLineData>>& detectionDataCache)
{
LOG_INFO("[Algo Thread] Start real detection task using algorithm\n");
// 1. 获取缓存的点云数据(已由基类验证非空)
unsigned int lineNum = detectionDataCache.size();
if(GetStatusCallback<IYWorkpieceHoleStatus>()){
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("扫描线数:" + std::to_string(lineNum) + ",正在算法检测...");
}
// 检查检测处理器是否已初始化
if (!m_pDetectPresenter) {
LOG_ERROR("DetectPresenter is null, cannot proceed with detection\n");
if (GetStatusCallback<IYWorkpieceHoleStatus>()) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("检测处理器未初始化");
}
return ERR_CODE(DEV_NOT_FIND);
}
CVrTimeUtils oTimeUtils;
// 获取当前使用的手眼标定矩阵
const CalibMatrix currentClibMatrix = GetClibMatrix(m_currentCameraIndex - 1);
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// 打印手眼标定矩阵
LOG_INFO("[Algo Thread] Hand-Eye Calibration Matrix (Camera %d):\n", m_currentCameraIndex);
LOG_INFO(" [%.4f, %.4f, %.4f, %.4f]\n", currentClibMatrix.clibMatrix[0], currentClibMatrix.clibMatrix[1], currentClibMatrix.clibMatrix[2], currentClibMatrix.clibMatrix[3]);
LOG_INFO(" [%.4f, %.4f, %.4f, %.4f]\n", currentClibMatrix.clibMatrix[4], currentClibMatrix.clibMatrix[5], currentClibMatrix.clibMatrix[6], currentClibMatrix.clibMatrix[7]);
LOG_INFO(" [%.4f, %.4f, %.4f, %.4f]\n", currentClibMatrix.clibMatrix[8], currentClibMatrix.clibMatrix[9], currentClibMatrix.clibMatrix[10], currentClibMatrix.clibMatrix[11]);
LOG_INFO(" [%.4f, %.4f, %.4f, %.4f]\n", currentClibMatrix.clibMatrix[12], currentClibMatrix.clibMatrix[13], currentClibMatrix.clibMatrix[14], currentClibMatrix.clibMatrix[15]);
// 从 ConfigManager 获取算法参数和调试参数
VrAlgorithmParams algorithmParams = m_pConfigManager->GetAlgorithmParams();
ConfigResult configResult = m_pConfigManager->GetConfigResult();
VrDebugParam debugParam = configResult.debugParam;
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// 获取旋转顺序配置
int eulerOrder = configResult.handEyeCalibMatrix.eulerOrder;
LOG_INFO("[Algo Thread] Using euler order: %d\n", eulerOrder);
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// 获取方向向量反向配置
int dirVectorInvert = configResult.plcRobotServerConfig.dirVectorInvert;
LOG_INFO("[Algo Thread] Using dir vector invert: %d\n", dirVectorInvert);
WorkpieceHoleDetectionResult detectionResult;
int nRet = m_pDetectPresenter->DetectWorkpieceHole(m_currentCameraIndex, detectionDataCache,
algorithmParams, debugParam, m_dataLoader,
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currentClibMatrix.clibMatrix, eulerOrder, dirVectorInvert, detectionResult);
// 根据项目类型选择处理方式
if (GetStatusCallback<IYWorkpieceHoleStatus>()) {
QString err = QString("错误:%1").arg(nRet);
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate(QString("检测%1").arg(SUCCESS == nRet ? "成功": err).toStdString());
}
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LOG_INFO("[Algo Thread] wd_workpieceHolePositioning detected %zu workpieces time : %.2f ms\n", detectionResult.positions.size(), oTimeUtils.GetElapsedTimeInMilliSec());
ERR_CODE_RETURN(nRet);
// 8. 通知UI检测结果
detectionResult.cameraIndex = m_currentCameraIndex;
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnDetectionResult(detectionResult);
}
// 更新状态
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QString statusMsg = QString("检测完成,发现%1个工件").arg(detectionResult.positions.size());
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate(statusMsg.toStdString());
// 发送检测结果给TCP客户端
_SendDetectionResultToTCP(detectionResult, m_currentCameraIndex);
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// 发送坐标数据到 PLC/机械臂
SendCoordinateDataToPLC(detectionResult);
// 9. 检测完成后,将工作状态更新为"完成"
SetWorkStatus(WorkStatus::Completed);
// 恢复到就绪状态
SetWorkStatus(WorkStatus::Ready);
return SUCCESS;
}
// 实现配置改变通知接口
void WorkpieceHolePresenter::OnConfigChanged(const ConfigResult& configResult)
{
LOG_INFO("Configuration changed notification received, reloading algorithm parameters\n");
// 重新初始化算法参数
int result = InitAlgoParams();
if (result == SUCCESS) {
LOG_INFO("Algorithm parameters reloaded successfully after config change\n");
if (GetStatusCallback<IYWorkpieceHoleStatus>()) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("配置已更新,算法参数重新加载成功");
}
} else {
LOG_ERROR("Failed to reload algorithm parameters after config change, error: %d\n", result);
if (GetStatusCallback<IYWorkpieceHoleStatus>()) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate("配置更新后算法参数重新加载失败");
}
}
}
// 根据相机索引获取调平参数
SSG_planeCalibPara WorkpieceHolePresenter::_GetCameraCalibParam(int cameraIndex)
{
// 查找指定相机索引的调平参数
SSG_planeCalibPara calibParam;
// 使用单位矩阵(未校准状态)
double identityMatrix[9] = {1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0};
for (int i = 0; i < 9; i++) {
calibParam.planeCalib[i] = identityMatrix[i];
calibParam.invRMatrix[i] = identityMatrix[i];
}
calibParam.planeHeight = -1.0; // 使用默认高度
// 从 ConfigManager 获取算法参数
VrAlgorithmParams algorithmParams = m_pConfigManager->GetAlgorithmParams();
for (const auto& cameraParam : algorithmParams.planeCalibParam.cameraCalibParams) {
if (cameraParam.cameraIndex == cameraIndex) {
// 根据isCalibrated标志决定使用标定矩阵还是单位矩阵
if (cameraParam.isCalibrated) {
// 使用实际的标定矩阵
for (int i = 0; i < 9; i++) {
calibParam.planeCalib[i] = cameraParam.planeCalib[i];
calibParam.invRMatrix[i] = cameraParam.invRMatrix[i];
}
calibParam.planeHeight = cameraParam.planeHeight;
}
}
}
return calibParam;
}
// 实现BasePresenter纯虚函数相机状态变化通知
void WorkpieceHolePresenter::OnCameraStatusChanged(int cameraIndex, bool isConnected)
{
LOG_INFO("Camera %d status changed: %s\n", cameraIndex, isConnected ? "connected" : "disconnected");
// 通知UI更新相机状态
if (GetStatusCallback<IYWorkpieceHoleStatus>()) {
if (cameraIndex == 1) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnCamera1StatusChanged(isConnected);
} else if (cameraIndex == 2) {
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnCamera2StatusChanged(isConnected);
}
// 获取相机名称用于状态消息
QString cameraName;
int arrayIndex = cameraIndex - 1;
if (arrayIndex >= 0 && arrayIndex < static_cast<int>(m_vrEyeDeviceList.size())) {
cameraName = QString::fromStdString(m_vrEyeDeviceList[arrayIndex].first);
} else {
cameraName = QString("相机%1").arg(cameraIndex);
}
QString statusMsg = QString("%1%2").arg(cameraName).arg(isConnected ? "已连接" : "已断开");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) pStatus->OnStatusUpdate(statusMsg.toStdString());
}
// 检查并更新工作状态
CheckAndUpdateWorkStatus();
}
// 实现BasePresenter虚函数工作状态变化通知
void WorkpieceHolePresenter::OnWorkStatusChanged(WorkStatus status)
{
auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>();
if (pStatus) {
pStatus->OnWorkStatusChanged(status);
}
}
// 实现BasePresenter虚函数相机数量变化通知
void WorkpieceHolePresenter::OnCameraCountChanged(int count)
{
auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>();
if (pStatus) {
pStatus->OnCameraCountChanged(count);
}
}
// 实现BasePresenter虚函数状态文字更新通知
void WorkpieceHolePresenter::OnStatusUpdate(const std::string& statusMessage)
{
auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>();
if (pStatus) {
pStatus->OnStatusUpdate(statusMessage);
}
}
// ============ 实现 ICameraLevelCalculator 接口 ============
bool WorkpieceHolePresenter::CalculatePlaneCalibration(
const std::vector<std::pair<EVzResultDataType, SVzLaserLineData>>& scanData,
double planeCalib[9],
double& planeHeight,
double invRMatrix[9])
{
try {
// 检查是否有足够的扫描数据
if (scanData.empty()) {
LOG_ERROR("No scan data available for plane calibration\n");
return false;
}
LOG_INFO("Calculating plane calibration from %zu scan lines\n", scanData.size());
// 转换为算法需要的XYZ格式
LaserDataLoader dataLoader;
std::vector<std::vector<SVzNL3DPosition>> xyzData;
int convertResult = dataLoader.ConvertToSVzNL3DPosition(scanData, xyzData);
if (convertResult != SUCCESS || xyzData.empty()) {
LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n");
return false;
}
// 调用工件孔定位项目的调平算法
SSG_planeCalibPara calibResult = wd_getGroundCalibPara(xyzData);
// 打印算法返回结果
LOG_INFO("=== wd_getGroundCalibPara 算法结果 ===\n");
LOG_INFO("planeHeight: %.6f\n", calibResult.planeHeight);
LOG_INFO("planeCalib (调平旋转矩阵):\n");
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.planeCalib[0], calibResult.planeCalib[1], calibResult.planeCalib[2]);
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.planeCalib[3], calibResult.planeCalib[4], calibResult.planeCalib[5]);
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.planeCalib[6], calibResult.planeCalib[7], calibResult.planeCalib[8]);
LOG_INFO("invRMatrix (逆旋转矩阵):\n");
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.invRMatrix[0], calibResult.invRMatrix[1], calibResult.invRMatrix[2]);
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.invRMatrix[3], calibResult.invRMatrix[4], calibResult.invRMatrix[5]);
LOG_INFO(" [%.6f, %.6f, %.6f]\n", calibResult.invRMatrix[6], calibResult.invRMatrix[7], calibResult.invRMatrix[8]);
LOG_INFO("========================================\n");
// 将结构体中的数据复制到输出参数
for (int i = 0; i < 9; i++) {
planeCalib[i] = calibResult.planeCalib[i];
invRMatrix[i] = calibResult.invRMatrix[i];
}
planeHeight = calibResult.planeHeight;
LOG_INFO("Plane calibration calculated successfully: height=%.3f\n", planeHeight);
return true;
} catch (const std::exception& e) {
LOG_ERROR("Exception in CalculatePlaneCalibration: %s\n", e.what());
return false;
} catch (...) {
LOG_ERROR("Unknown exception in CalculatePlaneCalibration\n");
return false;
}
}
// ============ 实现 ICameraLevelResultSaver 接口 ============
bool WorkpieceHolePresenter::SaveLevelingResults(double planeCalib[9], double planeHeight, double invRMatrix[9],
int cameraIndex, const QString& cameraName)
{
try {
if (!m_pConfigManager) {
LOG_ERROR("ConfigManager is null, cannot save leveling results\n");
return false;
}
// 验证传入的相机参数
if (cameraIndex <= 0) {
LOG_ERROR("Invalid camera index: %d\n", cameraIndex);
return false;
}
if (cameraName.isEmpty()) {
LOG_ERROR("Camera name is empty\n");
return false;
}
// 获取当前配置
QString configPath = PathManager::GetInstance().GetConfigFilePath();
LOG_INFO("Config path: %s\n", configPath.toUtf8().constData());
SystemConfig systemConfig = m_pConfigManager->GetConfig();
// 创建或更新指定相机的调平参数
VrCameraPlaneCalibParam cameraParam;
cameraParam.cameraIndex = cameraIndex;
cameraParam.cameraName = cameraName.toStdString();
cameraParam.planeHeight = planeHeight;
cameraParam.isCalibrated = true;
// 复制校准矩阵
for (int i = 0; i < 9; i++) {
cameraParam.planeCalib[i] = planeCalib[i];
cameraParam.invRMatrix[i] = invRMatrix[i];
}
// 更新配置中的相机校准参数
systemConfig.configResult.algorithmParams.planeCalibParam.SetCameraCalibParam(cameraParam);
// 更新并保存配置
if (!m_pConfigManager->UpdateFullConfig(systemConfig)) {
LOG_ERROR("Failed to update config with leveling results\n");
return false;
}
if (!m_pConfigManager->SaveConfigToFile(configPath.toStdString())) {
LOG_ERROR("Failed to save config file with leveling results\n");
return false;
}
LOG_INFO("Leveling results saved successfully for camera %d (%s)\n", cameraIndex, cameraName.toUtf8().constData());
LOG_INFO("Plane height: %.3f\n", planeHeight);
LOG_INFO("Calibration marked as completed\n");
return true;
} catch (const std::exception& e) {
LOG_ERROR("Exception in SaveLevelingResults: %s\n", e.what());
return false;
}
}
bool WorkpieceHolePresenter::LoadLevelingResults(int cameraIndex, const QString& cameraName,
double planeCalib[9], double& planeHeight, double invRMatrix[9])
{
try {
if (!m_pConfigManager) {
LOG_ERROR("ConfigManager is null, cannot load calibration data\n");
return false;
}
// 从ConfigManager获取配置结果
ConfigResult configResult = m_pConfigManager->GetConfigResult();
// 获取指定相机的标定参数
VrCameraPlaneCalibParam cameraParamValue;
if (!configResult.algorithmParams.planeCalibParam.GetCameraCalibParam(cameraIndex, cameraParamValue) || !cameraParamValue.isCalibrated) {
LOG_INFO("No calibration data found for camera %d (%s)\n", cameraIndex, cameraName.toUtf8().constData());
return false;
}
// 复制标定数据
for (int i = 0; i < 9; i++) {
planeCalib[i] = cameraParamValue.planeCalib[i];
invRMatrix[i] = cameraParamValue.invRMatrix[i];
}
planeHeight = cameraParamValue.planeHeight;
LOG_INFO("Calibration data loaded successfully for camera %d (%s)\n", cameraIndex, cameraName.toUtf8().constData());
LOG_INFO("Plane height: %.3f\n", planeHeight);
return true;
} catch (const std::exception& e) {
LOG_ERROR("Exception in LoadLevelingResults: %s\n", e.what());
return false;
}
}
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// ============ PLC Modbus 相关实现 ============
int WorkpieceHolePresenter::InitPLCModbus()
{
LOG_INFO("Initializing PLC Modbus client\n");
// 从配置获取 PLC 和机械臂的 IP 地址
ConfigResult configResult = m_pConfigManager->GetConfigResult();
// 从配置文件获取 PLC 配置
std::string plcIP = configResult.plcRobotServerConfig.plcServerIp;
int plcPort = configResult.plcRobotServerConfig.plcServerPort;
// 检查是否配置了 PLC 通信(如果为空则跳过初始化)
if (plcIP.empty()) {
LOG_INFO("PLC IP not configured, skipping PLC Modbus initialization\n");
return SUCCESS;
}
// 创建 PLCModbusClient 实例
m_pPLCModbusClient = new PLCModbusClient();
// 设置回调函数
m_pPLCModbusClient->SetPhotoTriggerCallback([this](int cameraIndex) {
OnPLCPhotoRequested(cameraIndex);
});
m_pPLCModbusClient->SetConnectionStateCallback([this](bool plcConnected) {
m_bPLCConnected = plcConnected;
LOG_INFO("PLC connection state changed: PLC=%s\n",
plcConnected ? "connected" : "disconnected");
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// 通知 UI 更新连接状态PLC连接状态关联到机械臂状态指示器
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if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
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pStatus->OnRobotConnectionChanged(plcConnected);
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std::string statusMsg = std::string("PLC:") + (plcConnected ? "已连接" : "断开");
pStatus->OnStatusUpdate(statusMsg);
}
});
m_pPLCModbusClient->SetErrorCallback([this](const std::string& errorMsg) {
LOG_ERROR("PLC Modbus error: %s\n", errorMsg.c_str());
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnStatusUpdate(std::string("PLC错误: ") + errorMsg);
}
});
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// 设置重连回调,通知用户正在尝试重连
m_pPLCModbusClient->SetReconnectingCallback([this](const std::string& device, int attempt) {
LOG_INFO("Attempting to reconnect %s (attempt %d)\n", device.c_str(), attempt);
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
std::string statusMsg = device + "正在重连(第" + std::to_string(attempt) + "次)...";
pStatus->OnStatusUpdate(statusMsg);
}
});
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// 构建寄存器地址配置
PLCModbusClient::RegisterConfig regConfig;
regConfig.addrPhotoRequest = configResult.plcRobotServerConfig.registerConfig.addrPhotoRequest;
regConfig.addrDataComplete = configResult.plcRobotServerConfig.registerConfig.addrDataComplete;
regConfig.addrCoordDataStart = configResult.plcRobotServerConfig.registerConfig.addrCoordDataStart;
regConfig.byteOrder = configResult.plcRobotServerConfig.byteOrder;
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// 初始化连接
bool initResult = m_pPLCModbusClient->Initialize(plcIP, plcPort, regConfig);
if (!initResult) {
LOG_ERROR("Failed to initialize PLC Modbus client\n");
return ERR_CODE(DEV_OPEN_ERR);
}
// 启动轮询100ms 间隔)
m_pPLCModbusClient->StartPolling(100);
LOG_INFO("PLC Modbus client initialized successfully\n");
return SUCCESS;
}
void WorkpieceHolePresenter::OnPLCPhotoRequested(int cameraIndex)
{
LOG_INFO("PLC photo request received for camera %d\n", cameraIndex);
// 暂停拍照请求轮询(检测期间不再读取 D1000
if (m_pPLCModbusClient) {
m_pPLCModbusClient->PausePhotoRequestPolling();
}
// 清除 PLC 的拍照请求标志D1000 = 0
if (m_pPLCModbusClient) {
m_pPLCModbusClient->ClearPhotoRequest();
}
// 设置当前相机索引
SetDefaultCameraIndex(cameraIndex);
// 触发检测(使用基类的 StartDetection 方法)
int nRet = StartDetection(cameraIndex, false); // 非自动模式
if (nRet != SUCCESS) {
LOG_ERROR("Failed to trigger detection from PLC request, error: %d\n", nRet);
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnStatusUpdate("PLC触发检测失败");
}
// 检测失败时也要恢复轮询
if (m_pPLCModbusClient) {
m_pPLCModbusClient->ResumePhotoRequestPolling();
}
}
}
void WorkpieceHolePresenter::SendCoordinateDataToPLC(const WorkpieceHoleDetectionResult& result)
{
if (!m_pPLCModbusClient) {
LOG_WARNING("PLC Modbus client not initialized, cannot send coordinate data\n");
return;
}
if (!m_pPLCModbusClient->IsPLCConnected()) {
LOG_WARNING("PLC not connected, cannot send coordinate data\n");
// 恢复轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
return;
}
// 检查检测结果errorCode == 0 表示成功)
if (result.errorCode != 0) {
LOG_WARNING("Invalid detection result, skipping coordinate send\n");
// 恢复轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
return;
}
// 检查是否有工件位置数据
if (result.positions.empty()) {
LOG_WARNING("No workpiece positions found, skipping coordinate send\n");
// 恢复轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
return;
}
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// 获取姿态输出顺序配置
ConfigResult configResult = m_pConfigManager->GetConfigResult();
int poseOutputOrder = configResult.plcRobotServerConfig.poseOutputOrder;
LOG_INFO("Using pose output order: %d\n", poseOutputOrder);
// 只发送第一个工件的坐标数据
const auto& pos = result.positions[0];
PLCModbusClient::CoordinateData coord;
// 使用 float 类型存储坐标数据
coord.x = static_cast<float>(pos.x);
coord.y = static_cast<float>(pos.y);
coord.z = static_cast<float>(pos.z);
// 根据姿态输出顺序配置调整输出
switch (poseOutputOrder) {
case POSE_ORDER_RPY: // Roll, Pitch, Yaw默认
coord.roll = static_cast<float>(pos.roll);
coord.pitch = static_cast<float>(pos.pitch);
coord.yaw = static_cast<float>(pos.yaw);
break;
case POSE_ORDER_RYP: // Roll, Yaw, Pitch
coord.roll = static_cast<float>(pos.roll);
coord.pitch = static_cast<float>(pos.yaw);
coord.yaw = static_cast<float>(pos.pitch);
break;
case POSE_ORDER_PRY: // Pitch, Roll, Yaw
coord.roll = static_cast<float>(pos.pitch);
coord.pitch = static_cast<float>(pos.roll);
coord.yaw = static_cast<float>(pos.yaw);
break;
case POSE_ORDER_PYR: // Pitch, Yaw, Roll
coord.roll = static_cast<float>(pos.pitch);
coord.pitch = static_cast<float>(pos.yaw);
coord.yaw = static_cast<float>(pos.roll);
break;
case POSE_ORDER_YRP: // Yaw, Roll, Pitch
coord.roll = static_cast<float>(pos.yaw);
coord.pitch = static_cast<float>(pos.roll);
coord.yaw = static_cast<float>(pos.pitch);
break;
case POSE_ORDER_YPR: // Yaw, Pitch, Roll
coord.roll = static_cast<float>(pos.yaw);
coord.pitch = static_cast<float>(pos.pitch);
coord.yaw = static_cast<float>(pos.roll);
break;
default: // 默认 RPY
coord.roll = static_cast<float>(pos.roll);
coord.pitch = static_cast<float>(pos.pitch);
coord.yaw = static_cast<float>(pos.yaw);
break;
}
LOG_INFO("Workpiece: X=%.5f, Y=%.5f, Z=%.5f, R=%.5f, P=%.5f, Y=%.5f (order=%d)\n",
coord.x, coord.y, coord.z, coord.roll, coord.pitch, coord.yaw, poseOutputOrder);
LOG_INFO("Sending workpiece position to PLC\n");
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// 发送坐标数据到 PLC
bool sendResult = m_pPLCModbusClient->SendCoordinateToPLC(coord);
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if (!sendResult) {
LOG_ERROR("Failed to send coordinate data to PLC\n");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnStatusUpdate("坐标数据发送失败");
}
// 恢复轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
return;
}
// 通知 PLC 数据输出完成
bool notifyResult = m_pPLCModbusClient->NotifyDataComplete();
if (!notifyResult) {
LOG_ERROR("Failed to notify PLC data complete\n");
if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnStatusUpdate("数据完成通知失败");
}
// 恢复轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
return;
}
LOG_INFO("Workpiece position sent successfully and PLC notified\n");
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if (auto pStatus = GetStatusCallback<IYWorkpieceHoleStatus>()) {
pStatus->OnStatusUpdate("已发送工件坐标到PLC");
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}
// 发送完成,恢复拍照请求轮询
m_pPLCModbusClient->ResumePhotoRequestPolling();
}